PV Manufacturing
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PV Manufacturing

BYD Solar Distributors Pty Ltd ACN: 129 002 268
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Why we choose BYD panels !
BYD IS A leading global manufacturer of photovoltaic (PV) cells and modules.  BYD is one of only 4 manufacturers in China to have the complete production process  in house. By controlling the whole process of manufacturing from silicon ingot to solar cell to PV panel they are able to constantly improve efficiencies.
A Proven History in
New energy Manufacturing
How the Process happens
Ingot Production
Rod
Ingot
Wafer Cutting
Proven Quality
BYD is constantly researching new techniques and technologies to improve their products and efficiencies.
Their expanding 12000 R&D department, staffed with world-class PhD's and researchers, is evidence of BYD,s commitment to product development and improvement.  Through collaboration , this team has developed important breakthroughs in module construction and longevity.

In addition to product advancements, BYD's researchers are dedicated to optimizing quality and value.  Recent examples of this include the conversion to In-Line etching using advanced Laser and Chemical techniques, allowing BYD’s cells to achieve higher sunlight absorption and lower current leakages.
With a state of the art in-house test production line, BYD evaluates new materials and equipment in order to bring the latest in value optimization to their customers.

Excellence is BYD's objective, and our researchers are carefully studying technologies from around the world.  They objectively select equipment, technologies, and supplies.

We are constantly updating our technologies in order to bring you the best cells available. We select our processing equipment from top suppliers internationally, always placing the emphasis on excellent results.refining and improving them with our in house R and D engineers
Cleaning & Texture
World’s best practice

  
Quality Cells  At the core of every  module
We use best practices in our manufacturing floor by implementing lean manufacturing and using statistical methodology to continuously improve our manufacturing efficiency, eliminate waste, and constantly raise the bar to deliver higher standards of quality products. “All of us at BYD understand that the only lasting competitive advantage is quality products, promptly delivered to our customers, every time. ”With a state of the art in-house test production line, BYD evaluates new materials and equipment in order to bring the latest in value optimization to our customers.
Diffusion
Edge Isolation & PSG Removal
Screen Printing
Sintering Furnace
Cell Testing & Classifying
Quality, Performance, Lifetime Value

100% of BYD modules are built using in-house produced cells, allowing us to carefully ensure quality at every step of manufacturing. Before being assembled into modules, each cell is individually inspected and power-matched to ensure consistent performance between the cells in the module array. Excellent raw materials are the foundation for a top quality solar module.  BYD completes rigorous materials testing before and during module production in order to ensure that only the best becomes part of a Solarfun module. Once assembled, each of our PV modules undergoes further testing to ensure consistently high quality.  Every module is given a complete visual inspection to verify that its appearance meets our standards.  Our modules then undergo further testing via a calibrated solar simulator to ensure an accurate minimum power, voltage, and current rating.

Each silicon cell is inspected and power-tched into 24 categories to ensure consistent performance

Every module is tested via a calibrated solar simulator to ensure minimum labelled electrical ratings for power and voltage.
Cell Efficiency Testing
Robotic Sorting
- Automatic Soldering Machine Designed and built by BYD engineers Each  
  silicon cell is inspected and power-matched into 24 categories to ensure
  consistent performance

- Every module is tested via a calibrated solar simulator to ensure minimum
   labeled electrical ratings for power, voltage and current

- BYD  modules are made using our own cells, allowing us to carefully ensure
   quality at every step of manufacturing.

Layer Pressing Machine
Junction Box Machine
Solar Module Inspection Tools
Sunlight Simulator
Power One